THE REMAKERS: launch of a new european
leader in the refurbishment of automotive parts

THE REMAKERS : naissance d’un nouveau leader européen de la rénovation de pièces automobiles
  • To accelerate its development, with a target of 50% growth in its business by 2030, Renault Group’s parts remanufacturing, based at the Flins Refactory, is joining The Future Is NEUTRAL as a new company.
  • On this occasion, the entity takes a new name, THE REMAKERS, which highlights its expertise in remanufacturing and its ambition on a global scale.
  • With 75 years of know-how, THE REMAKERS offers an expanded range of 9 families of automotive components representing 11,000 references of equivalent quality to new parts, on average 30% more economical for the customer and more environmentally friendly.
  • THE REMAKERS aims to position itself as the European leader in the refurbishment of automotive parts, serving all players in the sector.

 

Boulogne-Billancourt, 2 May 2024 – The Future Is NEUTRAL is expanding its business portfolio with the integration of the automotive parts remanufacturing activity of the Flins Refactory. At the heart of the automotive circular economy value chain covered by The Future Is NEUTRAL, this activity has strong growth potential allowing it to become a key European player in parts refurbishment, serving the entire automotive sector. On this occasion, it took on a new name: THE REMAKERS.

“The creation of THE REMAKERS opens a new chapter and great prospects for growth. Our ambition is to increase our business by +50% by 2030. To do this, we have many assets: the expertise and recognized quality of our business, the engineering skills associated with those of Renault Group and our strategic plan. THE REMAKERS also benefits from synergies with the Flins Refactory, the first site in Europe dedicated to the circular economy of mobility, as well as from the link with The Future Is NEUTRAL, the first automotive circular economy company operating across the entire value chain in Europe.”  Rafael Tréguer, CEO of THE REMAKERS

THE REMAKERS: HISTORICAL KNOW-HOW FOR THE CHALLENGES OF TODAY AND TOMORROW

THE REMAKERS capitalises on know-how acquired since 1949 and widely recognized on the market. Its mission is to remanufacture automotive components to a level of quality equivalent to the original part, thanks to a combination of refurbished and new parts. This expertise will now be offered to the entire automotive industry, in line with the development and opening strategy of all The Future Is NEUTRAL activities.

Its growth will be supported by The Future Is NEUTRAL’s investment plan, totalling €500 million by 2030, to expand existing businesses and launch new ones. The European replacement parts market is dynamic and has high development potential. Estimated at around €6.8 billion in 2022, it is expected to reach €8.2 billion in 2030[1]. This increase is mainly driven by the aging of the vehicle fleet and the acceleration of electrification. Thanks to the support of Renault Group, a pioneer in electric vehicles, and its skills in reverse engineering, THE REMAKERS is taking a head start in the remanufacturing of electrical and electronic parts and intends to double its investments to anchor its leading position.

A name gathering History and the future

The name THE REMAKERS emphasizes the human, the collective, the expertise and the know-how acquired over time. Derived from the English word “maker“, THE REMAKERS describes those who, through action, give new life to out-of-use parts, a way of putting each of the employees, actors of the circular economy, in the spotlight. Impactful and modern,
THE REMAKERS also illustrates the company’s ambition for international development.

The prefix “RE” carries with it the genes of the circular economy (as in “remanufacturing” or “renovation”) and gives a nod to Renault Group and Refactory, while “THE” makes the link with The Future Is NEUTRAL.

THE REMAKERS’ OFFER: BETTER FOR THE PLANET AND PURCHASING POWER

Complementary to original parts and particularly suitable for an older fleet,
THE REMAKERS’ offer represents an alternative that is more environmentally friendly (savings in raw resources, energy and water and less CO2 equivalent emitted compared to the production of a new part) and more economical for the customer (on average 30% cheaper than a new part).

To take advantage of this market growth, THE REMAKERS is implementing a strategic plan that aims to expand its product portfolio and expand partnerships to consolidate its positions in Europe.

THE REMAKERS’ offer already covers 9 product families and includes more than 11,000 references: mechanical parts (engines, gearboxes, turbochargers, injectors), electrical parts (electric motors, power electronics boxes) and electronic parts (multimedia systems). THE REMAKERS aims to accelerate the launch of new parts on the market, in particular to support the growth of the hybrid and electric fleet. This is demonstrated by the announcement of the first electric vehicle engine remanufacturing offer in Europe (March 2024), as well as other projects under development on power electronics, with the support and expertise of recognized players.

[1] According to Deloitte’s market model, which was developed using data from ACEA, CLEPA and other external sources as well as insights from automotive industry experts.

THESE CONTENTS
MAY INTEREST YOU

Best of The Future Is NEUTRAL at ChangeNOW 2024
Videos

Best of – The Future Is NEUTRAL at ChangeNOW 2024

JEAN-PHILIPPE BAHUAUD, CEO The Future Is Neutral changenow 2024
Articles

The Future Is NEUTRAL presents its solutions at ChangeNOW

Innovation, at the heart of the automotive circular economy
Articles

Innovation, at the heart of the automotive circular economy

ChangeNow 2024: Renault Group and The Future Is NEUTRAL
accelerate in the circular economy

  • As part of its “Renaulution” strategic plan, Renault Group is aiming for leadership in the automotive circular economy. Today, the Group is stepping up the pace with the implementation of concrete actions ranging from products to the transformation of skills.
  • Already pioneer in Europe, Renault Group is rolling out an industrial and collaborative ecosystem of circular economy solutions from Flins (France) to Bursa (Turkey) and Seville (Spain).
  • Initiated by Renault Group, The Future Is NEUTRAL is the first company operating across the entire automotive circular economy value chain. Its mission is to support the automotive industry towards resource neutrality, by bringing together the Group’s existing expertise and opening up to partners with complementary skills.
  • The parts reconditioning activities of The Future Is NEUTRAL are launching a new range of products dedicated to electric vehicles (electric motor, power electronics and battery): a first in Europe.

Boulogne-Billancourt, March 20, 2024 – Renault Group and its subsidiary The Future Is NEUTRAL will be present at the ChangeNow Summit, from March 25 to 27 at the Grand Palais Ephemere in Paris, to present their progress in the circular economy.

THE FUTURE IS NEUTRAL ACCELERATES IN THE REMANUFACTURING OF ELECTRICAL PARTS

The Future Is NEUTRAL is today launching a new remanufacturing activity of three parts adapted to the electric powertrain. This is a European first in the automotive sector. Customers with electric vehicles can now choose between new original parts or a range of quality reconditioned products, that are more accessible (up to 30% cheaper) and help to limit the impact on resources and CO² emissions.

To support the democratisation and expansion of its 100% electric range, Renault Group will offer this after-sales offer: ereconditioned electric motor (ZOE, Twingo E-Tech, Kangoo E-Tech and Master E-Tech), power electronics (ZOE and Kangoo E-Tech) and traction battery (ZOE, Twingo E-Tech and Megane E-Tech). From 2024, The Future Is NEUTRAL will have the capacity to produce more than 3 000 reconditioned parts dedicated to electric vehicles, in Flins plant (France).

RENAULT GROUP, PIONEER OF THE CIRCULAR ECONOMY ON AN INDUSTRIAL SCALE

From Flins to Bursa and Seville, Renault Group is deploying an industrial and collaborative ecosystem of circular economy solutions. This ecosystem is structured around four complementary poles, ranging from parts and products to the transformation of skills:

Re-trofit: extending the life of vehicles via

  • The Renew Factory (Flins, Seville, Bursa): reconditioning used vehicles of all brands.
  • The BodyWork Factory (Flins): heavy body repair of vehicles.
  • The Retrofit of Master III Light Commercial Vehicles from combustion engines to electric in partnership with TOLV.

Re-energy: producing, storing, and management of green energy thanks to

  • The Expert Battery Repair Centre (CERBF), operated by The Future Is NEUTRAL, for diagnostics, high value-added repairs, tests, and preparation for the 2nd life of the battery.
  • The Renault Group’s Battery Repair Workshop (30 centres worldwide), for battery diagnostics and repair.
  • The reuse of batteries in the conception of energy storage units as part of projects led by Mobilize: from mobile and modular storage units that can replace polluting generators to large-scale stationary storage, with already over 20 MWh of storage capacity in battery farms in France and Germany

Re-cycle: recycling and reuse of parts and materials;

  • The parts reconditioning and refurbishment activities managed by The Future Is NEUTRAL (Flins)

Re-start: supporting change and structuring the circular economy and sustainable mobility sector;

  • 160,000 hours of training for employees of the Flins Refactory as part of the transition to the new circular economy business.
  • The “Campus de l’Industrie Circulaire” operated by ReKnow University, in partnership with the Refactory and The Future Is NEUTRAL (Flins): a training program dedicated to the circular economy for students and professionals.
  • The Future Is NEUTRAL’s Open Innovation Hub (Flins): supports start-ups contributing to climate solutions through an incubation program focused on the circular economy and a turnkey industrialisation offer at the Refactory.

The transition and success of these new activities, ensured by the development of employees’ skills, are now a reality within the Group: it now covers a wide scope of the circular economy to extend the life of vehicles and parts, repair them, renovate them and recycle them. These activities will make a key contribution to achieving Renault Group’s targets of incorporating 33% of materials from circular economy into new vehicles by 2030[1] and achieving a “net-zero carbon” footprint[2] for all its activities in Europe by 2040 and worldwide by 2050.

Renault Group and The Future Is NEUTRAL, pioneer of the circular economy – key dates:

1949: launch of engine refurbishment activities (remanufacturing).

1998: creation of GAIA, pioneer in closed-loop automotive recycling.

2007: partnerships and equity investments in circular economy activities (INDRA, Boone Comenor Metalimpex).

2020: transformation starts in the Flins plant into an industrial ecosystem focused on the circular economy called Refactory.
A unique and responsible approach for a local industrial activity. 2000 jobs, all focused on the activities of the future.

2022: Renault Group creates The Future Is NEUTRAL, an entity dedicated to the circular economy, operating across all automotive players, aiming at limiting their impact on resources and the environment.

2024: launch of the remanufacturing activities of parts dedicated to electric vehicles within The Future Is NEUTRAL: electric motor, power electronics, battery.

 

THE PROGRAM AT THE CHANGENOW SUMMIT

From 25 to 27 March 2024, experts will be present on the stand of The Future Is NEUTRAL, located in the space dedicated to the circular economy of the show, to present the circular economy offers: recycling at each stage of a vehicle’s life, reconditioning, support for the sector, etc.

Two round tables:

  • Clea Martinet, VP Sustainability of Renault Group: Carbon reduction – From Strategies to Concrete Actions
    • Monday, March 25 from 11:00 a.m. to 12:15 p.m.
  • Jean-Philippe Bahuaud, CEO The Future Is NEUTRAL: Transforming businesses across the value chain
    • Tuesday, March 26 from 02:30 p.m. to 03:45 p.m.

[1] Materials from the circular economy include recycled materials according to the ISO 14021 standard and production offcuts or scraps reincorporated into manufacturing processes within an industrial site.

[2] To have offset its emissions after implementing a reduction strategy aimed at neutrality. This strategy requires emissions to be reduced as much as possible and that only residual emissions be compensated.

Documents

THESE CONTENTS
MAY INTEREST YOU

Innovation, at the heart of the automotive circular economy
Articles

Innovation, at the heart of the automotive circular economy

Renault & SUEZ
Articles

SUEZ enters The Future Is NEUTRAL’s capital

JEAN-PHILIPPE BAHUAUD, CEO The Future Is Neutral changenow 2024
Articles

The Future Is NEUTRAL presents its solutions at ChangeNOW

The Future Is NEUTRAL:
The circular economy is stepping into a new era!

JEAN-PHILIPPE BAHUAUD, CEO of The Future Is NEUTRAL and luca de meo, CEO of Renault Group
  • Renault Group is creating The Future Is NEUTRAL, the first company operating across the entire automotive circular economy value chain, aiming at moving the automotive industry towards resource neutrality.
  • Bringing together all the existing expertise of the group and its partners in this activity, this new entity offers closed-loop (1)recycling solutions at each stage of a vehicle’s life: supply of parts and raw materials, production, use and end of life.
  • With the objective of the business portfolio reaching a turnover (2) of more than 2,3 billion euros and an operating margin of more than 10% by 2030, The Future Is NEUTRAL aims to become the leader in industrial and European scale of the closed-loop automotive circular economy, at the service of car manufacturers as well as the entire industry.
  • Renault Group is thus taking another step forward in its historic commitment to the circular economy.

Boulogne-Billancourt, October 13, 2022 – Today, Renault Group announced the creation of a new entity entirely dedicated to the circular economy: The Future Is NEUTRAL. By bringing together the existing industrial and technological expertise and assets of the group and its partners under a new brand, The Future Is NEUTRAL is the first company to operate across the entire automotive circular economy value chain, and is aimed at all players in the automotive world, beyond Renault Group.

In a context of energy transition marked by the scarcity of resources and inflation in the price of raw materials, this entity will develop more technological and industrial solutions thanks to the expertise of its subsidiaries and its network of partners already operating. It will enable the automotive industry to significantly increase the proportion of recycled materials from the automotive industry in the production of new vehicles. Today, a new vehicle contains only between 20 and 30% recycled materials from all industries.

In the short term, the entity aims at growing its existing businesses with a dedicated business model and developing new opportunities with the automotive industry. With the objective of the business portfolio reaching a turnover of more than €2,3 billion[2] and an operating margin of more than 10%[2] by 2030, The Future Is NEUTRAL aims to be the industrial and European leader in the closed-loop automotive circular economy.

Finally, in order to accelerate its development and strengthen its leadership in a fast-growing market, The Future Is NEUTRAL is opening up a minority of its capital to outside investors with a view to co-financing investments of around €500 million until 2030.

 

“Today we are taking another step in our historic commitment to the circular economy. Our subsidiaries Gaia, Indra and Boone Comenor, as well as the Refactory in Flins, have already demonstrated our ability to generate activities that create economic, social and environmental value throughout the vehicle life cycle. Based on this experience and convinced of the potential of these activities, we are accelerating and creating The Future Is NEUTRAL, which brings together all our industrial and technological assets, as well as our network of strategic partners. Its mission: to grow its business with ambitious strategic plans and new outlets by offering the automotive industry, faced with the climate challenge, new regulatory requirements and increasing pressure on resources, closed-loop recycling solutions, i.e. from car to car . Our ambition is to bring recycling into a new era and become the European leader in the automotive circular economy.”

Luca de Meo, CEO of Renault Group

 

“From car to car”: the car as a raw material

Every year in Europe more than 11 million vehicles, made up of around 85% recyclable materials, reach the end of their life. However, this resource is under-exploited: new vehicles are made up of only 20-30% of recycled material, from all industries. Today, the recyclable material from end-of-life vehicles is mostly recovered for other industrial applications (metallurgy, construction, etc.). The objective of The Future Is NEUTRAL is to maintain the value of parts and materials for as long as possible and to enable the industry to achieve a much higher rate of recycled automotive materials in the production of new vehicles.

JEAN-PHILIPPE BAHUAUD, DG de The Future Is Neutral
Jean-Philippe Bahuaud
CEO The Future Is Neutral™

“In the automotive sector, the first under-exploited resource is the car itself, which is made up of more than 85% of metals and plastics. The Future Is NEUTRAL brings together the expertise to convert this potential into new growth levers. This new entity aims to push the automotive industry towards resource neutrality, extracting from each vehicle the largest possible amount of material needed to manufacture a new model.”

The Future Is NEUTRAL’s expertise

The company’s strength lies in its ability to mobilise a network of subsidiaries and partners to collect parts, materials and batteries throughout the automotive lifecycle, from scrap cars, factory rejects and garages. Thanks to this ecosystem, The Future Is NEUTRAL is developing circular economy loops at each stage of a vehicle’s life, from the production phase to the use and end of life of vehicles.

In concrete terms, The Future Is NEUTRAL relies on its subsidiary Gaia, whose battery repair, parts collection and reuse, and recycling of materials from end-of-life vehicles (ELVs) are based in Flins.
Also located at the heart of the Flins Refactory, the renovation of mechanical and mechatronic parts, as well as the future vehicle dismantling line, aim to supply these circular flows. With its reference partner Suez, the entity also owns two companies: Indra[3], the leader in ELV treatment in France, with more than 370 approved centres, and Boone Comenor[4], an expert in the recycling of metal scraps from industry[5].

Alongside industrial partners, The Future Is NEUTRAL aims at becoming a future European leader in closed-loop battery recycling, in line with regulations, and attractive to other car manufacturers by leveraging a world-class industrial process in terms of yield and purity to ensure the required level of recycled content in their batteries at the best cost. To develop Europe’s first closed-loop battery recycling offer, the entity relies on Europe’s largest fleet of electric vehicles[6], high-content chemistry[7] and capitalises on INDRA’s expanding network to assist in battery collection and GAIA’s expertise in battery diagnosis. Finally, The Future Is NEUTRAL will also work with its battery manufacturer partners, such as Verkor, to pool their end-of-life batteries with production waste.

To carry out its activities, The Future Is NEUTRAL relies on a wide range of technical skills, from advanced engineering and chemistry to the use of data, which it places at the heart of its business model to optimise the economic and environmental performance of its solutions.

The Future Is NEUTRAL also offers the automotive industry a consultancy service, as well as training dedicated to the circular economy, with the support of the Circular Mobility Industry (ICM) campus based in Flins, as part of the group’s ReKnow University.

www.thefutureisneutral.com

1 Closed loop: i.e. from the car to the car.

2 Total Scope, Sum of the Parts.

3 Indra is a joint venture owned 50% by Renault Group and 50% by Suez.

4 Boone Comenor is a joint venture owned 33% by Renault Group and 67% by Suez.

5 In 10 years, the activities developed by the Gaia, Indra and Boone Comenor subsidiaries have already made it possible to recover 14 million tonnes of steel, the equivalent of more than 17 million vehicles, a year’s production in Europe, and 12,000 tonnes of plastics and copper, enough to supply one year’s production of Renault Megane in polypropylene.

6 900,000 Renault and Nissan electric vehicles on the road by 2022. 

7 Chemicals rich in nickel, manganese, cobalt and lithium.

DOCUMENTS

THESE CONTENTS
MAY INTEREST YOU

JEAN-PHILIPPE BAHUAUD, CEO The Future Is Neutral changenow 2024
Articles

The Future Is NEUTRAL presents its solutions at ChangeNOW

JEAN-PHILIPPE BAHUAUD, CEO of The Future Is NEUTRAL at a changenow conference
Articles

The Future is NEUTRAL advocates circularity for the automotive sector at ChangeNOW

round table at Indra's annual convention
Articles

Record attendance at Indra’s annual convention

Share on